Wire Harness Manufacturing Division
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90 Degree Bent Ground Wire

90 Degree Bent Ground Wire
Technical Specifications
Part Description UL1015#18 黄 L=70MM
Customer Part No. R30070212
Drawing No. S007200098
Version F
Date 2016-07-22

Dimensions

ItemValue
Total wire length70⁺³₋₀ mm
Tinned length each end5.5±0.5 mm
Bend angle90±10°
Tinned tip OD<Φ1.7 mm
Bend height5.0±0.5 mm

Bill of Materials

No.Material SpecificationQtyUnit
1UL1015#18, yellow82mm
2Heat-shrink tube □2.5, black, L=69mm1PCS
3Heat-shrink tube □3.0, black, L=69mm1PCS

Process Requirements

1. Strip both ends, twist and solder-tin 5.5±0.5mm; tinned tip OD must be below 1.7mm; 2. Bend both tinned ends 90° as shown; 3. Sleeve with heat-shrink tube at the position shown; 4. Bend against the wire jacket; after bending both tinned tips must lie in the same plane at 90° to the wire.

Packaging

100 PCS per bundle, as shown in the packaging drawing.
Engineering Drawing
Engineering Drawing - 90 Degree Bent Ground Wire

Product Introduction

This bent grounding lead is cut from yellow UL1015 18AWG wire and formed to a 90-degree bend to fit the equipment mounting layout. Two layers of black heat-shrink tubing cover the lead body, protecting the insulation and identifying the grounding function. The lead is built to a fixed shape and length so it seats exactly where the customer drawing requires.

Product Features

  • UL1015 18AWG yellow grounding wire
  • Pre-bent 90-degree shape per mounting layout
  • Two layers of black heat-shrink tubing along the body
  • Tinned finished ends for reliable contact
  • Fixed lead length of about 82mm

Technical Specifications

  • Pin count: single-circuit grounding lead
  • Wire: UL1015 18AWG hookup wire
  • Terminations: tinned ends with heat-shrink insulation
  • Packaging: bundled per the approved packing drawing
  • Testing: 100% continuity test on finished leads

Quality Assurance

We build to customer drawings and samples, supporting small-batch production and steady volume orders. Every lead is continuity tested before shipment, and samples are verified against the approved drawing. Bend angle and length can be adjusted for different mounting layouts.

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