FIG.01 — LIGNE DE PRODUCTION INTELLIGENTE

Force de fabrication · Production intelligente

From cutting, stripping, crimping to inserting — fully CNC-controlled with inline monitoring, ensuring dimensional consistency and traceable quality for every harness.

Rail d’équipements Equipment Rail

PROCESS STATIONS

01
Coupe
CUT-01
Running
02
Dénudage
STR-01
Running
03
Sertissage
CRP-01
Changeover
04
Enfichage
INS-01
Running

Registre des équipements Equipment Register

8 UNITS / 4 STATIONS

CUT-01

Machine à couper CNC

High-precision cutting with servo closed-loop control of length and accuracy, ideal for volume harness cut-to-length.

Wire range
0.1–6.0 mm²
Length
1–9999 mm
Accuracy
±0.2 mm
Cycle
8000 pcs/h
Yield
99.6%
Drive
Servo loop
Running
CUT-02

Coupe-dénudage haute vitesse

Cut-and-strip in one unit; dual-head synchronous operation boosts throughput for fine-wire high-speed processing.

Wire range
0.08–4.0 mm²
Strip
0.5–25 mm
Accuracy
±0.15 mm
Cycle
12000 pcs/h
Yield
99.4%
Drive
Dual-head
Running
STR-01

Dénudeuse coaxiale CNC

Layered stripping for coaxial cables with controlled accuracy, protecting the inner conductor.

Applicable
Coax φ0.8–6
Layers
1–7 layers
Accuracy
±0.05 mm
Damage
<0.05%
Speed
Adjustable
Drive
Rotary head
Running
STR-02

Dénudage-sertissage multibrin

Strip-and-crimp for multi-core wires with quick-change fixtures for low-volume variety.

Wire range
0.5–10 mm²
Cores
≤12 cores
Damage
<0.05%
Accuracy
±0.1 mm
Changeover
Quick fixture
Drive
CNC
Running
CRP-01

Presse à sertir servo

Servo crimping with inline CFM force monitoring ensures terminal crimp consistency.

Pressure
0–2000 kgf
Accuracy
±0.03 mm
Monitor
CFM inline
Terminal
Open/Ins/Flag
Yield
99.8%
Drive
Servo
Changeover
CRP-02

Module de sertissage auto

Fully automatic crimp module; <30s changeover with traceable force waveforms.

Changeover
<30 s
Accuracy
±0.03 mm
Trace
Force wave
Yield
99.8%
Monitor
Height loop
Drive
Servo
Running
INS-01

Machine à enficher auto

Automatic insertion with polarity and miss/error-proofing, compatible with major connector brands.

Compatible
JST/MOLEX/TE
Inspect
Miss/Error
Cycle
3600 pcs/h
Proofing
Polarity check
Yield
99.9%
Drive
Pneum+Servo
Running
INS-02

Enfichage boîtier double tête

Dual-head housing insertion with parallel continuity pre-check and polarity proofing.

Stations
Dual station
Proofing
Polarity proof
Pre-check
Continuity
Cycle
3000 pcs/h
Yield
99.7%
Drive
Pneum+Servo
Running

Chaîne de processus complète Full Process Chain

CUT → … → ASSEMBLY

Coupe
CUT-01
Cycle 8000/h
Dénudage
STR-01
Damage <0.05%
Sertissage
CRP-01
±0.03 mm
Enfichage
INS-01
Miss 100%
Test de continuité
TST-01
100% E-test
Assemblage
ASS-01
Harness assy

Assurance qualité Quality Assurance

4 PILLARS

Surveillance en ligne

Each station collects force, insertion force and dimensions in real time; stops and alarms on anomalies.

Contrôle dimensionnel SPC

Statistical process control on key dimensions; capability CPK ≥ 1.33, stable.

Test élec. 100%

Full open/short/sequence coverage, zero missed defects.

IATF 16949

Automotive QMS with full order-batch-equipment traceability.

Capacité en direct Live Capacity

TELEMETRY

142,800pcs
Production jour
▲ +3.2% vs yesterday
99.7%
Rendement global
● >99.5% for 30 days
86%
OEE équipement
● 4-station avg

À propos About

Wire Harness Division · End-to-end Smart Manufacturing

Specialized in custom processing of harnesses for automotive, new energy, industrial control, medical, communications and commercial display, delivering end-to-end from cutting, stripping, crimping, inserting to continuity test and final assembly.

Industry-leading CNC rate with inline monitoring of force, insertion force and dimensions; quality system compliant with IATF 16949 and IPC/WHMA-A-620; supports low-volume prototyping to mass production with multilingual docs and global logistics.

AutomotiveNew EnergyIndustrialMedical5G/CommsDisplayIATF 16949UL / IPC-A-620

Module SEO SEO Module

KEYWORD & REGION

Régions desservies

Delta des PerlesShenzhen / Dongguan / Huizhou
Delta du YangtséSuzhou / Shanghai / Kunshan
Jing-Jin-JiBeijing / Tianjin
Amérique du NordUS / CA
EuropeDE / FR
JaponJP
Corée du SudKR
Asie du Sud-EstSEA

Matrice de mots-clés longue traîne Long-tail Keyword Matrix

PER-LANGUAGE

Français fr

  • fabricant faisceau de câbles Shenzhen
  • assemblage faisceau automobile
  • faisceau de câbles sur mesure Chine
  • faisceau médical câblé
  • fabricant harnais câble Chine

Examples of per-language search habits; expand the long-tail library per target market at deploy time.

Questions fréquentes People Also Ask

Q Qu’est-ce que la transformation de faisceaux?
Cutting, stripping, crimping, inserting connectors per drawing into a ready-to-install harness assembly.
EN: Cutting, stripping, crimping, inserting connectors per drawing into a ready-to-install harness assembly.
Q Comment choisir un fabricant de faisceaux?
Check CNC rate, inline monitoring (force/SPC), IATF 16949 and case references, plus prototyping speed.
EN: Check CNC rate, inline monitoring (force/SPC), IATF 16949 and case references, plus prototyping speed.
Q Combien coûte un faisceau à Shenzhen?
Quoted by gauge, length, terminal, qty and certification; prototype vs volume unit cost differs; send BOM for estimate.
EN: Quoted by gauge, length, terminal, qty and certification; prototype vs volume unit cost differs; send BOM for estimate.
Q Petite série / faisceau sur mesure possible?
Yes—non-standard and multi-variety low volume; cutting ±0.2mm, crimp ±0.03mm; ideal for R&D and pilot-to-mass.
EN: Yes—non-standard and multi-variety low volume; cutting ±0.2mm, crimp ±0.03mm; ideal for R&D and pilot-to-mass.
Q Quelles certifications pour faisceau auto?
Mainly IATF 16949 with IPC/WHMA-A-620 and UL; some customers require PPAP.
EN: Mainly IATF 16949 with IPC/WHMA-A-620 and UL; some customers require PPAP.
Q Livraison multilingue possible?
Yes—11-language docs and country landing pages covering NA, EU, JP/KR and SEA.
EN: Yes—11-language docs and country landing pages covering NA, EU, JP/KR and SEA.

Contact Contact

GET A QUOTE

Téléphone +86 755-XXXX-XXXXSample, replace with real number
E-mail sales@example.comSample email, replace
Adresse Shenzhen, GuangdongSample address, replace
Horaires Mon–Sat 08:30–18:00

GET A QUOTE

GET A QUOTE · POST → /contact