FIG.01 — SMART PROCESS LINE

Manufacturing Strength · Smart Production Line

From cutting, stripping, crimping to inserting — fully CNC-controlled with inline monitoring, ensuring dimensional consistency and traceable quality for every harness.

Equipment Rail Equipment Rail

PROCESS STATIONS

01
Cutting
CUT-01
Running
02
Stripping
STR-01
Running
03
Crimping
CRP-01
Changeover
04
Inserting
INS-01
Running

Equipment Register Equipment Register

8 UNITS / 4 STATIONS

CUT-01

CNC Wire Cutting Machine

High-precision cutting with servo closed-loop control of length and accuracy, ideal for volume harness cut-to-length.

Wire range
0.1–6.0 mm²
Length
1–9999 mm
Accuracy
±0.2 mm
Cycle
8000 pcs/h
Yield
99.6%
Drive
Servo loop
Running
CUT-02

High-speed Cut-Strip

Cut-and-strip in one unit; dual-head synchronous operation boosts throughput for fine-wire high-speed processing.

Wire range
0.08–4.0 mm²
Strip
0.5–25 mm
Accuracy
±0.15 mm
Cycle
12000 pcs/h
Yield
99.4%
Drive
Dual-head
Running
STR-01

CNC Coaxial Stripper

Layered stripping for coaxial cables with controlled accuracy, protecting the inner conductor.

Applicable
Coax φ0.8–6
Layers
1–7 layers
Accuracy
±0.05 mm
Damage
<0.05%
Speed
Adjustable
Drive
Rotary head
Running
STR-02

Multi-core Strip-Crimp

Strip-and-crimp for multi-core wires with quick-change fixtures for low-volume variety.

Wire range
0.5–10 mm²
Cores
≤12 cores
Damage
<0.05%
Accuracy
±0.1 mm
Changeover
Quick fixture
Drive
CNC
Running
CRP-01

Servo Crimping Press

Servo crimping with inline CFM force monitoring ensures terminal crimp consistency.

Pressure
0–2000 kgf
Accuracy
±0.03 mm
Monitor
CFM inline
Terminal
Open/Ins/Flag
Yield
99.8%
Drive
Servo
Changeover
CRP-02

Auto Crimp Module

Fully automatic crimp module; <30s changeover with traceable force waveforms.

Changeover
<30 s
Accuracy
±0.03 mm
Trace
Force wave
Yield
99.8%
Monitor
Height loop
Drive
Servo
Running
INS-01

Auto Insertion Machine

Automatic insertion with polarity and miss/error-proofing, compatible with major connector brands.

Compatible
JST/MOLEX/TE
Inspect
Miss/Error
Cycle
3600 pcs/h
Proofing
Polarity check
Yield
99.9%
Drive
Pneum+Servo
Running
INS-02

Dual-head Housing Insert

Dual-head housing insertion with parallel continuity pre-check and polarity proofing.

Stations
Dual station
Proofing
Polarity proof
Pre-check
Continuity
Cycle
3000 pcs/h
Yield
99.7%
Drive
Pneum+Servo
Running

Full Process Chain Full Process Chain

CUT → … → ASSEMBLY

Cutting
CUT-01
Cycle 8000/h
Stripping
STR-01
Damage <0.05%
Crimping
CRP-01
±0.03 mm
Inserting
INS-01
Miss 100%
Continuity Test
TST-01
100% E-test
Assembly
ASS-01
Harness assy

Quality Assurance Quality Assurance

4 PILLARS

Inline Monitoring

Each station collects force, insertion force and dimensions in real time; stops and alarms on anomalies.

SPC Dimension

Statistical process control on key dimensions; capability CPK ≥ 1.33, stable.

100% E-test

Full open/short/sequence coverage, zero missed defects.

IATF 16949

Automotive QMS with full order-batch-equipment traceability.

Live Capacity Live Capacity

TELEMETRY

142,800pcs
Daily Output
▲ +3.2% vs yesterday
99.7%
Total Yield
● >99.5% for 30 days
86%
Equipment OEE
● 4-station avg

About About

Wire Harness Division · End-to-end Smart Manufacturing

Specialized in custom processing of harnesses for automotive, new energy, industrial control, medical, communications and commercial display, delivering end-to-end from cutting, stripping, crimping, inserting to continuity test and final assembly.

Industry-leading CNC rate with inline monitoring of force, insertion force and dimensions; quality system compliant with IATF 16949 and IPC/WHMA-A-620; supports low-volume prototyping to mass production with multilingual docs and global logistics.

AutomotiveNew EnergyIndustrialMedical5G/CommsDisplayIATF 16949UL / IPC-A-620

SEO Module SEO Module

KEYWORD & REGION

Service Regions

Pearl River DeltaShenzhen / Dongguan / Huizhou
Yangtze DeltaSuzhou / Shanghai / Kunshan
Jing-Jin-JiBeijing / Tianjin
North AmericaUS / CA
EuropeDE / FR
JapanJP
South KoreaKR
Southeast AsiaSEA

Long-tail Keyword Matrix Long-tail Keyword Matrix

PER-LANGUAGE

it it

  • custom wire harness manufacturer China
  • Shenzhen automotive wire harness supplier
  • low-volume wire harness prototyping
  • cable harness assembly for medical
  • robot wire harness custom

Examples of per-language search habits; expand the long-tail library per target market at deploy time.

People Also Ask People Also Ask

Q What is wire harness processing?
Cutting, stripping, crimping, inserting connectors per drawing into a ready-to-install harness assembly.
EN: Cutting, stripping, crimping, inserting connectors per drawing into a ready-to-install harness assembly.
Q How to choose a harness manufacturer?
Check CNC rate, inline monitoring (force/SPC), IATF 16949 and case references, plus prototyping speed.
EN: Check CNC rate, inline monitoring (force/SPC), IATF 16949 and case references, plus prototyping speed.
Q How much does Shenzhen harness processing cost?
Quoted by gauge, length, terminal, qty and certification; prototype vs volume unit cost differs; send BOM for estimate.
EN: Quoted by gauge, length, terminal, qty and certification; prototype vs volume unit cost differs; send BOM for estimate.
Q Can you do low-volume / custom harness?
Yes—non-standard and multi-variety low volume; cutting ±0.2mm, crimp ±0.03mm; ideal for R&D and pilot-to-mass.
EN: Yes—non-standard and multi-variety low volume; cutting ±0.2mm, crimp ±0.03mm; ideal for R&D and pilot-to-mass.
Q What certifications for automotive harness?
Mainly IATF 16949 with IPC/WHMA-A-620 and UL; some customers require PPAP.
EN: Mainly IATF 16949 with IPC/WHMA-A-620 and UL; some customers require PPAP.
Q Do you support multilingual delivery?
Yes—11-language docs and country landing pages covering NA, EU, JP/KR and SEA.
EN: Yes—11-language docs and country landing pages covering NA, EU, JP/KR and SEA.

Contact Contact

GET A QUOTE

Phone +86 755-XXXX-XXXXSample, replace with real number
Email sales@example.comSample email, replace
Address Shenzhen, GuangdongSample address, replace
Hours Mon–Sat 08:30–18:00

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