FIG.01 — DÂY CHUYỀN SẢN XUẤT THÔNG MINH

Năng lực gia công · Dây chuyền thông minh

From cutting, stripping, crimping to inserting — fully CNC-controlled with inline monitoring, ensuring dimensional consistency and traceable quality for every harness.

Thanh thiết bị Equipment Rail

PROCESS STATIONS

01
Cắt
CUT-01
Running
02
Tuốt
STR-01
Running
03
Bấm
CRP-01
Changeover
04
Lắp vỏ
INS-01
Running

Danh sách thiết bị Equipment Register

8 UNITS / 4 STATIONS

CUT-01

Máy cắt dây CNC

High-precision cutting with servo closed-loop control of length and accuracy, ideal for volume harness cut-to-length.

Wire range
0.1–6.0 mm²
Length
1–9999 mm
Accuracy
±0.2 mm
Cycle
8000 pcs/h
Yield
99.6%
Drive
Servo loop
Running
CUT-02

Cắt-tuốt tốc độ cao

Cut-and-strip in one unit; dual-head synchronous operation boosts throughput for fine-wire high-speed processing.

Wire range
0.08–4.0 mm²
Strip
0.5–25 mm
Accuracy
±0.15 mm
Cycle
12000 pcs/h
Yield
99.4%
Drive
Dual-head
Running
STR-01

Máy tuốt đồng trục CNC

Layered stripping for coaxial cables with controlled accuracy, protecting the inner conductor.

Applicable
Coax φ0.8–6
Layers
1–7 layers
Accuracy
±0.05 mm
Damage
<0.05%
Speed
Adjustable
Drive
Rotary head
Running
STR-02

Tuốt-bấm đa lõi

Strip-and-crimp for multi-core wires with quick-change fixtures for low-volume variety.

Wire range
0.5–10 mm²
Cores
≤12 cores
Damage
<0.05%
Accuracy
±0.1 mm
Changeover
Quick fixture
Drive
CNC
Running
CRP-01

Máy bấm servo

Servo crimping with inline CFM force monitoring ensures terminal crimp consistency.

Pressure
0–2000 kgf
Accuracy
±0.03 mm
Monitor
CFM inline
Terminal
Open/Ins/Flag
Yield
99.8%
Drive
Servo
Changeover
CRP-02

Mô-đun bấm tự động

Fully automatic crimp module; <30s changeover with traceable force waveforms.

Changeover
<30 s
Accuracy
±0.03 mm
Trace
Force wave
Yield
99.8%
Monitor
Height loop
Drive
Servo
Running
INS-01

Máy lắp tự động

Automatic insertion with polarity and miss/error-proofing, compatible with major connector brands.

Compatible
JST/MOLEX/TE
Inspect
Miss/Error
Cycle
3600 pcs/h
Proofing
Polarity check
Yield
99.9%
Drive
Pneum+Servo
Running
INS-02

Lắp vỏ hai đầu

Dual-head housing insertion with parallel continuity pre-check and polarity proofing.

Stations
Dual station
Proofing
Polarity proof
Pre-check
Continuity
Cycle
3000 pcs/h
Yield
99.7%
Drive
Pneum+Servo
Running

Chuỗi quy trình hoàn chỉnh Full Process Chain

CUT → … → ASSEMBLY

Cắt
CUT-01
Cycle 8000/h
Tuốt
STR-01
Damage <0.05%
Bấm
CRP-01
±0.03 mm
Lắp vỏ
INS-01
Miss 100%
Kiểm tra thông mạch
TST-01
100% E-test
Lắp ráp
ASS-01
Harness assy

Đảm bảo chất lượng Quality Assurance

4 PILLARS

Giám sát trực tuyến

Each station collects force, insertion force and dimensions in real time; stops and alarms on anomalies.

Kiểm soát kích thước SPC

Statistical process control on key dimensions; capability CPK ≥ 1.33, stable.

Test điện 100%

Full open/short/sequence coverage, zero missed defects.

IATF 16949

Automotive QMS with full order-batch-equipment traceability.

Năng lực thời gian thực Live Capacity

TELEMETRY

142,800pcs
Sản lượng ngày
▲ +3.2% vs yesterday
99.7%
Tỷ lệ đạt
● >99.5% for 30 days
86%
OEE thiết bị
● 4-station avg

Giới thiệu About

Wire Harness Division · End-to-end Smart Manufacturing

Specialized in custom processing of harnesses for automotive, new energy, industrial control, medical, communications and commercial display, delivering end-to-end from cutting, stripping, crimping, inserting to continuity test and final assembly.

Industry-leading CNC rate with inline monitoring of force, insertion force and dimensions; quality system compliant with IATF 16949 and IPC/WHMA-A-620; supports low-volume prototyping to mass production with multilingual docs and global logistics.

AutomotiveNew EnergyIndustrialMedical5G/CommsDisplayIATF 16949UL / IPC-A-620

Mô-đun SEO SEO Module

KEYWORD & REGION

Khu vực phục vụ

Châu thổ Châu GiangShenzhen / Dongguan / Huizhou
Châu thổ Trường GiangSuzhou / Shanghai / Kunshan
Kinh-Tân-KýBeijing / Tianjin
Bắc MỹUS / CA
Châu ÂuDE / FR
Nhật BảnJP
Hàn QuốcKR
Đông Nam ÁSEA

Ma trận từ khóa đuôi dài Long-tail Keyword Matrix

PER-LANGUAGE

Tiếng Việt vi

  • gia công dây dẫn ô tô Thâm Quyến
  • nhà máy dây cáp tùy chỉnh Trung Quốc
  • lắp ráp dây harness y tế
  • dây harness robot tùy chỉnh
  • nhà sản xuất dây harness

Examples of per-language search habits; expand the long-tail library per target market at deploy time.

Câu hỏi thường gặp People Also Ask

Q Gia công dây harness là gì?
Cutting, stripping, crimping, inserting connectors per drawing into a ready-to-install harness assembly.
EN: Cutting, stripping, crimping, inserting connectors per drawing into a ready-to-install harness assembly.
Q Chọn nhà máy dây harness thế nào?
Check CNC rate, inline monitoring (force/SPC), IATF 16949 and case references, plus prototyping speed.
EN: Check CNC rate, inline monitoring (force/SPC), IATF 16949 and case references, plus prototyping speed.
Q Gia công dây harness Thâm Quyến giá bao nhiêu?
Quoted by gauge, length, terminal, qty and certification; prototype vs volume unit cost differs; send BOM for estimate.
EN: Quoted by gauge, length, terminal, qty and certification; prototype vs volume unit cost differs; send BOM for estimate.
Q Lô nhỏ / dây tùy chỉnh có được không?
Yes—non-standard and multi-variety low volume; cutting ±0.2mm, crimp ±0.03mm; ideal for R&D and pilot-to-mass.
EN: Yes—non-standard and multi-variety low volume; cutting ±0.2mm, crimp ±0.03mm; ideal for R&D and pilot-to-mass.
Q Chứng nhận cần cho dây ô tô?
Mainly IATF 16949 with IPC/WHMA-A-620 and UL; some customers require PPAP.
EN: Mainly IATF 16949 with IPC/WHMA-A-620 and UL; some customers require PPAP.
Q Có giao hàng đa ngôn ngữ?
Yes—11-language docs and country landing pages covering NA, EU, JP/KR and SEA.
EN: Yes—11-language docs and country landing pages covering NA, EU, JP/KR and SEA.

Liên hệ Contact

GET A QUOTE

Điện thoại +86 755-XXXX-XXXXSample, replace with real number
Email sales@example.comSample email, replace
Địa chỉ Shenzhen, GuangdongSample address, replace
Giờ làm việc Mon–Sat 08:30–18:00

GET A QUOTE

GET A QUOTE · POST → /contact