线束加工生产事业部
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FIG.01 — 智慧製造產線

加工實力 · 智慧製造產線

From cutting, stripping, crimping to inserting — fully CNC-controlled with inline monitoring, ensuring dimensional consistency and traceable quality for every harness.

設備欄 Equipment Rail

PROCESS STATIONS

01
裁線
CUT-01
Running
02
剝皮
STR-01
Running
03
打端子
CRP-01
Changeover
04
穿外殼
INS-01
Running

設備清單 Equipment Register

8 UNITS / 4 STATIONS

CUT-01

全自動電腦裁線機

High-precision cutting with servo closed-loop control of length and accuracy, ideal for volume harness cut-to-length.

Wire range
0.1–6.0 mm²
Length
1–9999 mm
Accuracy
±0.2 mm
Cycle
8000 pcs/h
Yield
99.6%
Drive
Servo loop
Running
CUT-02

高速裁剝一體機

Cut-and-strip in one unit; dual-head synchronous operation boosts throughput for fine-wire high-speed processing.

Wire range
0.08–4.0 mm²
Strip
0.5–25 mm
Accuracy
±0.15 mm
Cycle
12000 pcs/h
Yield
99.4%
Drive
Dual-head
Running
STR-01

數控同軸剝線機

Layered stripping for coaxial cables with controlled accuracy, protecting the inner conductor.

Applicable
Coax φ0.8–6
Layers
1–7 layers
Accuracy
±0.05 mm
Damage
<0.05%
Speed
Adjustable
Drive
Rotary head
Running
STR-02

多芯線剝打一體

Strip-and-crimp for multi-core wires with quick-change fixtures for low-volume variety.

Wire range
0.5–10 mm²
Cores
≤12 cores
Damage
<0.05%
Accuracy
±0.1 mm
Changeover
Quick fixture
Drive
CNC
Running
CRP-01

伺服壓接機

Servo crimping with inline CFM force monitoring ensures terminal crimp consistency.

Pressure
0–2000 kgf
Accuracy
±0.03 mm
Monitor
CFM inline
Terminal
Open/Ins/Flag
Yield
99.8%
Drive
Servo
Changeover
CRP-02

全自動壓接模組

Fully automatic crimp module; <30s changeover with traceable force waveforms.

Changeover
<30 s
Accuracy
±0.03 mm
Trace
Force wave
Yield
99.8%
Monitor
Height loop
Drive
Servo
Running
INS-01

自動插殼機

Automatic insertion with polarity and miss/error-proofing, compatible with major connector brands.

Compatible
JST/MOLEX/TE
Inspect
Miss/Error
Cycle
3600 pcs/h
Proofing
Polarity check
Yield
99.9%
Drive
Pneum+Servo
Running
INS-02

雙頭穿殼一體

Dual-head housing insertion with parallel continuity pre-check and polarity proofing.

Stations
Dual station
Proofing
Polarity proof
Pre-check
Continuity
Cycle
3000 pcs/h
Yield
99.7%
Drive
Pneum+Servo
Running

完整工藝鏈 Full Process Chain

CUT → … → ASSEMBLY

裁線
CUT-01
Cycle 8000/h
剝皮
STR-01
Damage <0.05%
打端子
CRP-01
±0.03 mm
穿外殼
INS-01
Miss 100%
導通測試
TST-01
100% E-test
裝配
ASS-01
Harness assy

質控體系 Quality Assurance

4 PILLARS

在線監測

Each station collects force, insertion force and dimensions in real time; stops and alarms on anomalies.

SPC 尺寸管控

Statistical process control on key dimensions; capability CPK ≥ 1.33, stable.

100% 電檢

Full open/short/sequence coverage, zero missed defects.

IATF 16949

Automotive QMS with full order-batch-equipment traceability.

即時產能看板 Live Capacity

TELEMETRY

142,800pcs
日產能
▲ +3.2% vs yesterday
99.7%
綜合良率
● >99.5% for 30 days
86%
設備 OEE
● 4-station avg

公司簡介 About

Wire Harness Division · End-to-end Smart Manufacturing

Specialized in custom processing of harnesses for automotive, new energy, industrial control, medical, communications and commercial display, delivering end-to-end from cutting, stripping, crimping, inserting to continuity test and final assembly.

Industry-leading CNC rate with inline monitoring of force, insertion force and dimensions; quality system compliant with IATF 16949 and IPC/WHMA-A-620; supports low-volume prototyping to mass production with multilingual docs and global logistics.

AutomotiveNew EnergyIndustrialMedical5G/CommsDisplayIATF 16949UL / IPC-A-620

SEO 優化模組 SEO Module

KEYWORD & REGION

服務地區

珠三角Shenzhen / Dongguan / Huizhou
長三角Suzhou / Shanghai / Kunshan
京津冀Beijing / Tianjin
北美US / CA
歐洲DE / FR
日本JP
韓國KR
東南亞SEA

長尾關鍵詞矩陣 Long-tail Keyword Matrix

PER-LANGUAGE

繁體中文 zh-Hant

  • 汽車線束加工廠商
  • 深圳線束代工
  • 新能源線束客製化
  • 醫療線束組裝
  • 機器人線束定制

Examples of per-language search habits; expand the long-tail library per target market at deploy time.

長尾 FAQ People Also Ask

Q 什麼是線束加工？
Cutting, stripping, crimping, inserting connectors per drawing into a ready-to-install harness assembly.
EN: Cutting, stripping, crimping, inserting connectors per drawing into a ready-to-install harness assembly.
Q 線束加工廠家怎麼選？
Check CNC rate, inline monitoring (force/SPC), IATF 16949 and case references, plus prototyping speed.
EN: Check CNC rate, inline monitoring (force/SPC), IATF 16949 and case references, plus prototyping speed.
Q 深圳線束加工一般多少錢？
Quoted by gauge, length, terminal, qty and certification; prototype vs volume unit cost differs; send BOM for estimate.
EN: Quoted by gauge, length, terminal, qty and certification; prototype vs volume unit cost differs; send BOM for estimate.
Q 小批量 / 非標線束能做嗎？
Yes—non-standard and multi-variety low volume; cutting ±0.2mm, crimp ±0.03mm; ideal for R&D and pilot-to-mass.
EN: Yes—non-standard and multi-variety low volume; cutting ±0.2mm, crimp ±0.03mm; ideal for R&D and pilot-to-mass.
Q 汽車線束加工需要什麼認證？
Mainly IATF 16949 with IPC/WHMA-A-620 and UL; some customers require PPAP.
EN: Mainly IATF 16949 with IPC/WHMA-A-620 and UL; some customers require PPAP.
Q 能承接多語言交付嗎？
Yes—11-language docs and country landing pages covering NA, EU, JP/KR and SEA.
EN: Yes—11-language docs and country landing pages covering NA, EU, JP/KR and SEA.

聯絡方式 Contact

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電話 +86 755-XXXX-XXXXSample, replace with real number
郵箱 sales@example.comSample email, replace
地址 Shenzhen, GuangdongSample address, replace
工作時間 Mon–Sat 08:30–18:00

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